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Diamond Tools in Chennai

KHK Diamond Tools Phone Number

044 24960534, +91 8189929888, +91 8189941888, +91 9092929555

PCD Reamers in KHK Diamond Tools

Product - PCD Insert

PCD - Polycrystalline Diamond Tools (Nonferrous Metals)

Machining Parameters - Recommended Machining Data for PCD Tools
Image Material Machined Operation Speed (m/min) Rate (mm/rev) Feed DOC (mm)
PCD Inserts in KHK Diamond Tools

Aluminum Alloy

4 - 8% Si

9 - 14% Si

>13% Si

Turning

Milling

Turning

Milling

Turning

Milling

900 - 3500

1000 - 5000

600 - 2400

700 - 3000

300 - 700

400 - 900

0.1 - 0.4

0.1 - 0.3 mm ⁄ insert

0.1 - 0.4

0.1 - 0.3 mm ⁄ insert

0.1 - 0.4

0.1 - 0.3 mm ⁄ insert

0.1 - 4.0

0.1 - 3.0

0.1 - 4.0

0.1 - 3.0

0.1 - 4.0

0.1 - 3.0

Metal Matrix Composites

A1⁄10 - 20% SiC

Turning ⁄ Milling

300 - 600

0.1 - 0.4

0.2 - 15

Copper Alloys

Copper, Zinc, Brass

Turning ⁄ Milling

Turning ⁄ Milling

400 - 1260

400 - 1200

0.03 - 0.3

0.05 - 0.3

0.05 - 2.0

0.05 - 2.0

Tungsten Carbide (<16% Co1)

Unsintered ("green")

Sintered

Turning

Turning

Turning

Turning

30 - 100

100 - 200

20 - 40

20 - 40

0.1 - 0.4

0.1 - 0.4

0.1 - 0.25

0.1 - 0.25

0.2 - 1.0

0.1 - 1.0

0.1 - 0.5

0.1 - 1.0

Ceramics

Unsintered ("green")

Sintered

Turning

Turning

Turning

70 - 100

70 - 200

50 - 80

0.1 - 0.4

0.1 - 0.4

0.1 - 0.25

0.2 - 1.0

0.1 - 1.0

0.1 - 0.5

Manufactured Woods

Routing

Sawing

Routing / Sawing

1000 - 3650

1500 - 4000

1000 - 4000

0.1 - 0.4

0.5 - 6.0

0.1 - 0.4

0.1 - 4.0

1.0 - 2.0

0.1 - 3.0

Plastics ⁄ Composites

Carbon ⁄ Graphite

Fiberglass ⁄ Plastics

Fiberglass ⁄ Graphite

Turning ⁄ Milling

Turning ⁄ Milling

Turning ⁄ Milling

300 - 2000

200 - 1000

300 - 1000

0.05 - 0.3

0.05 - 0.5

0.1 - 0.4

0.1 - 3.0

0.1 - 3.0

0.1 - 3.0

Features and Advantages

  1. The PCD insert has the advantages of high abrasive resistance, high processing precision, good thermal conductivity and long service life.
  2. The cutting edge is sharp.
  3. The PCD insert can realize high speed cutting and hard material cutting with high work efficiency.
  4. The PCD insert can facilitate fast clamping.
  5. The PCD insert can be used repeatedly, which helps to lower your processing cost.

Longer tool life, Increased productivity, Uniform surface finish, High removal rate, Reduced machine down time, Cost effective.

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